Voltage Sensor

why choose us
 
 
 

One-stop Solution

Full-cycle integration, full-process management, core focus guaranteed.

 
 

Advanced Equipment

High Voltage High-Isolation Test Bench; Ultra-Compact Anti-Interference Signal Simulation System; Damped Oscillation Wave Simulation System; Automatic Calibration System

 
 

Competitive Price

We offer cost-competitive pricing with exceptional value. Our structured cost management ensures top-tier quality and significant market advantage while staying within your budget.

 
 

Accept ODM/OEM service

We provide different kinds of custom service, along with ODM/OEM service for our clients.

 

 

 

FirstLast

Voltage sensor features and types

 

 

A voltage sensor is a sensor that senses the measured voltage and converts it into an available output signal. In various automatic detection and control systems, it is often necessary to perform tracking acquisition on high-speed alternating AC and DC voltage signals, and perform spectrum analysis on relatively complex voltage wave forms.

Primarily classified as resistive (voltage divider) or capacitive voltage sensors, though they can also act as transducers, isolating and converting high-voltage inputs into low-power outputs.

Material of AC/DC Voltage Sensors

Material Category AC Voltage Sensor DC Voltage Sensor
Magnetic Core Material Ferrite , nanocrystalline alloy Permalloy, nanocrystalline alloy (steady state/ripple measurement)
High-Voltage Isolation Material Epoxy resin Ceramic
Housing Material Flame-retardant engineering plastic (PBT/ABS) Aluminum alloy
Voltage Divider & Conductive Material Copper foil + precision resistor Thick copper busbar + low temperature drift resistor
Circuit Board Material Standard FR-4 epoxy glass cloth laminate (-20~85℃) High temperature resistant FR-4 (-40~125℃, anti-drift)

 

Voltage Sensor Manufacturing Process

 

Design and Simulation

1

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Assembly and Packaging

2

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Triple Protection (Moisture, Corrosion, and Shock Resistance)

3

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Calibration and Labeling

4

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Testing and Aging

5

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Compliance and Quality Inspection

6

 
How to maintain Voltage Sensor
 
01/

Visual Inspections: Monthly checks for cracks in housing, loose wiring, or debris accumulation.

02/

Cleaning: Use a soft, dry cloth or gentle cleaner to remove dirt from the sensing element. Never scratch the sensing surfaces.

03/

Calibration: Perform annual calibration to ensure accuracy. This includes updating the sensor’s slope and offset values in software to match actual, measured current levels.

04/

Grounding & Shielding: Ensure the sensor cable shield is properly grounded to minimize electromagnetic interference (EMI).

05/

Thermal Management: Avoid rapid temperature changes (thermal shock). Ensure adequate cooling or heat sinking, particularly for high-current applications, to prevent solder joint damage.

06/

Mounting: Ensure the sensor is mounted securely and oriented correctly (e.g., perpendicular to the current flow) to prevent side-loading and inaccurate, “noisy” readings.

How To Cooperate With Us?
Send us the technical parameters
We kindly request that you provide us with detailed technical parameters of the product, including input, output and power supply.
Production
We start the process of manufacturing, including Assembly and Packaging, Triple Protection (Moisture, Corrosion, and Shock Resistance) , Calibration and Labeling, Testing and Aging.
Transportation and usage
The products will be shipped according to your demands and the products must be installed in a right way after you receive the products.

 

Frequently Asked Questions

 

Question 1: What is the measurement range and accuracy? Can it meet our actual working conditions?

Answer:Our standard AC/DC current sensors typically cover ranges from 10mA up to 2000A. For example, a common model like the WBI414 series measures AC/DC from 0 to 500A with a ±0.5% FS accuracy at 25°C. Overload capability is usually 1.2 to 2 times the nominal range for short durations. Accuracy is influenced by temperature drift (typically <0.02%/°C) and frequency response (DC to 20kHz for most Hall-effect sensors). To confirm suitability, we need details of your actual waveform, load type (sinusoidal, PWM, etc.), ambient temperature range, and required isolation voltage.

Question 2: Is the installation method compatible with our system?

Answer:We offer split-core (open/close type) and solid-core models. Split-core sensors allow hot installation without breaking the conductor, suitable for retrofitting; accuracy is typically ±1%. Solid-core (through-hole) sensors provide higher accuracy, typically ±0.5%. Mounting options include DIN rail, panel screw, or direct PCB mounting. Dimensions and drawings are available in the datasheet (e.g., standard 37.5mm width for DIN rail). Please confirm your panel cutout size, conductor diameter, and available space for a compatibility check.

Question 3: How does the output signal connect to our PLC/data acquisition device?

Answer:Standard output options include:Analog: 0-5V, 0-10V, or 4-20mA outputs. Ensure your PLC input impedance matches (e.g., ≥10kΩ for voltage output, ≤500Ω burden for current output).
Digital: RS485 (Modbus RTU) or CAN interfaces, configurable via software.
We provide wiring diagrams and PC configuration tools free of charge. For analog outputs, a 3-wire connection (power, ground, signal) is standard. For digital outputs, typical daisy-chain or star topology is supported.

Question 4: Can it operate stably in harsh environments?

Answer:Standard industrial-grade sensors operate within -25°C to +85°C, with an extended range of -40°C to +105°C available. Temperature drift is typically <±0.05%/°C for high-precision models. Electromagnetic compatibility meets IEC/EN 61000-6-2 (immunity) and 61000-6-4 (emission) standards. Sensors are designed for use in industrial motor drives, renewable energy systems, and railway applications with strong EMI. For extreme conditions, we recommend conformal coating or IP67-rated encapsulated versions.

Question 5: What certifications, lifespan, and warranty do you offer?

Answer:The typical MTBF (Mean Time Between Failures) is >500,000 hours (calculated per MIL-HDBK-217F), with an operational lifespan of >10 years under rated conditions. We provide a standard 12-month warranty from shipment, covering manufacturing defects. Extended warranty up to 36 months is available for bulk contracts.

Question 6: Is the price competitive? Can you customize for bulk orders?

Answer:Our pricing is typically 20-40% lower than major EU/US brands (e.g., LEM, Allegro) while maintaining comparable performance, offering strong import substitution value. For bulk orders (>500 pcs), we provide tiered pricing discounts and support the following customizations:
Measurement Range: Custom scaling (e.g., 0-750A).
Output: Modified voltage/current levels or custom digital protocols.
Mechanical: Modified housing, cable length, connector type, or branding.
Lead Time: Samples in 1-2 weeks, mass production in 4-8 weeks after confirmation.

 

We're professional voltage sensor suppliers in China, specialized in providing high quality products. We warmly welcome you to buy or wholesale bulk voltage sensor from our factory. For price consultation, contact us.

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